Understanding FTZ in USA: A Complete Guide from a 3PL & FTZ Expert

Stu Spikerman

June 26, 2025

What is an FTZ in USA?

An FTZ in USA—or Foreign Trade Zone—is a special, secure zone under U.S. Customs and Border Protection supervision, where goods can be brought in without the usual duties or fees applied right away. It’s essentially a way to treat part of your facility as if it’s outside of U.S. customs territory, even though you’re physically operating right here in the States. 

The whole idea behind it is to help companies like yours save money, stay competitive, and make global logistics a little easier. At Tri-Link FTZ, we’ve worked with clients across manufacturing, distribution, and import/export industries who needed a smarter way to handle goods flowing in and out of the country. 

By setting up shop inside an FTZ, many of them saw massive cost reductions on tariffs and duties, especially when they re-exported those goods or used components to build finished products domestically. And unlike other solutions like bonded warehouses, an FTZ in USA offers flexibility, long-term storage, and even production capabilities in certain cases.

TL;DR Summary:

  • A Foreign Trade Zone (FTZ) in the USA is a secure area under U.S. Customs control that offers cost-saving advantages to importers and exporters.

  • At Tri-Link FTZ, we’ve helped companies cut millions in duty fees and streamline global supply chains through FTZ use.

  • This post explains the benefits, process, compliance, and cost-saving examples of operating inside an FTZ.

  • We break down how FTZs differ from bonded warehouses and why they’re not just for large corporations.

  • With over 35 years of experience, we guide you through the real-world steps to activate and succeed in an FTZ environment.
A large FTZ in USA warehouse with tall inventory racks and stacked pallets for distribution.

My Experience Setting Up FTZ Operations in the USA

Over the years, I’ve seen firsthand how setting up a Foreign Trade Zone can change the game for a business. One of our clients—a footwear importer—was paying close to $575 per entry in merchandise processing fees (MPF), and they were making over 2,500 entries per year. 

After transitioning into our FTZ facility, they consolidated to one entry per week, cutting down their MPF costs by over $1.4 million annually. That’s the kind of impact we’re talking about.

Another client, an automotive parts manufacturer, used our FTZ to gain an “inverted tariff” benefit. Instead of paying higher duties on each individual imported part, they paid a lower duty rate on the finished vehicle. 

The result? Hundreds of thousands in savings and a much cleaner customs compliance record. 

These aren’t just edge cases—they’re common when you’re working with an experienced FTZ administrator who understands the regulations inside and out.

How FTZs Work and Why They’re Different

If you’re wondering how an ftz in usa actually works, it starts with the legal side. FTZs are established under the Foreign Trade Zones Act of 1934 and administered by the U.S. Foreign-Trade Zones Board. 

Before any goods can enter your FTZ operation, the zone must be approved and activated by U.S. Customs. Once activated, you can admit foreign or domestic goods into the FTZ without paying duties upfront.

What’s really powerful is what you can do inside the zone. You can store, sort, label, repackage, and—in many cases—manufacture goods. 

Unlike bonded warehouses, where you’re limited in terms of how long you can store items (usually five years), FTZs allow indefinite storage. That’s a major advantage for businesses that deal with uncertain demand or seasonal shipments.

Let me put it this way: if you’ve ever had goods stuck at the port because of customs delays or surprise duty charges, an FTZ is the buffer that keeps your supply chain moving without unnecessary interruptions.

Key Business Benefits of Using an FTZ in the USA

When we talk about the real benefits of operating within an ftz in usa, we’re not just talking about tax deferments—we’re talking about strategic advantages that impact your whole business model. One of the biggest draws is duty deferral. 

You don’t pay a dime in duties until the goods leave the zone and enter U.S. commerce. If you’re exporting the goods, you don’t pay duties at all. 

That’s a huge cash flow advantage. It’s like hitting pause on customs charges until the exact moment you need to deal with them.

Another benefit is duty elimination on waste, scrap, or damaged goods. Let’s say you bring in electronic components and 10% get scrapped during testing or manufacturing. 

Outside an FTZ, you’d still pay full duty. Inside an FTZ? 

You pay nothing on that loss. And then there’s the inverted tariff I mentioned earlier. 

In simple terms, if you build something with parts that have higher tariffs than the finished product, you get to pay the lower rate. Combine that with reduced MPF through weekly entries and better inventory control, and it’s no wonder more companies are moving into FTZs every year.

Here’s a simple comparison table for context:

Feature

FTZ in USA

Bonded Warehouse

Duty Payment Timing

Deferred or Eliminated

Deferred Only

Storage Time Limit

Unlimited

5 Years

Manufacturing/Assembly Allowed

Yes (with approval)

Limited

Retail Sales

Not Allowed

Not Allowed

Inverted Tariff Benefit

Yes

No

Read more here.

Staff members in high-visibility vests inspecting inventory inside an FTZ in USA warehouse facility.

How FTZs Support U.S.-Based Manufacturing and Jobs

A big misconception I run into is that FTZs are just for importers. That couldn’t be further from the truth. 

FTZs are designed to promote domestic economic activity—and we’ve seen that play out again and again. Companies that were previously outsourcing their assembly work overseas have found that operating inside an FTZ gives them the cost structure they need to bring that work back stateside. 

They’re using U.S. labor, U.S. services, and still staying competitive with international producers. It’s a rare win-win: domestic jobs grow, and companies don’t sacrifice their bottom line to make it happen.

In fact, that’s why the program exists in the first place. The U.S. government wanted to encourage investment in local communities while leveling the playing field for companies that had to choose between manufacturing in the U.S. or abroad. 

As someone who’s worked in the logistics and FTZ world for 35+ years, I can tell you: this policy really works when it’s executed correctly.

Common Types of Companies That Benefit from FTZ Use

At Tri-Link FTZ, we’ve helped businesses from all kinds of industries take advantage of FTZ benefits. If your company imports raw materials, semi-finished products, or finished goods, you’re already a candidate for FTZ savings. 

This includes automotive manufacturers, electronics companies, food importers, aerospace suppliers, and medical device producers. Even eCommerce businesses are getting in on the action, especially those shipping globally. 

Using an ftz in usa as a fulfillment and sorting hub allows these companies to cut shipping time, avoid unnecessary duties, and process returns more efficiently. One of our clients in the apparel industry used our FTZ services to repackage and sort seasonal inventory, avoiding port congestion and saving both on labor and duties. 

Another client in pharmaceuticals took advantage of FTZ status to store goods that were waiting on FDA clearance without triggering early tax liabilities. Read more here.

How to Apply and Activate Your FTZ Site in the USA

Getting started with an FTZ in USA isn’t as hard as it might seem—especially if you have a knowledgeable administrator on your side. Over the years, I’ve helped dozens of businesses go through the process, and the steps are fairly predictable if done right. 

First, you need to identify whether your business falls within an established FTZ service area. Most FTZs operate as general-purpose zones, meaning they’re pre-approved for multiple users. 

If you’re outside the service area or require a dedicated facility (like a manufacturing plant), you’ll apply for a “subzone.” Once that’s determined, your next step is applying through the Foreign-Trade Zones Board under the U.S. Department of Commerce. 

They’ll review your proposal and make sure it aligns with public interest and trade policy. While that application is pending, we help businesses get everything else in order—from systems setup to facility design and inventory tracking plans. 

After the FTZ Board approval, U.S. Customs and Border Protection (CBP) must activate the zone, which includes inspecting your site and validating that it meets all compliance and security requirements. At Tri-Link FTZ, we offer a guided process that includes helping you file applications, build your operations manuals, and prepare for inspections. 

It can take anywhere from a few months to about a year depending on complexity, but with expert help, that timeline can be shortened significantly.

Overhead view of FTZ in USA warehouse workers coordinating shipments and inventory logistics.

Compliance Requirements Inside an FTZ

Operating inside an FTZ in USA comes with amazing benefits, but it also comes with responsibilities. The most important thing to understand is that even though your facility is considered outside of U.S. Customs territory for duty purposes, you are still fully accountable to U.S. Customs laws and regulations. 

That means you must maintain a robust inventory control and recordkeeping system (ICRS), approved by CBP. Every item that comes in or out of the zone must be tracked in real time.

Your team also needs to be trained in FTZ protocols—from receiving shipments to manipulating goods inside the zone and preparing customs filings. Regular audits can and do happen. 

If anything is out of sync with your records or if shipments are misclassified, the penalties can add up quickly. That’s why most businesses choose to work with an FTZ administrator or logistics partner like us to keep things tight.

We always recommend setting up weekly entry procedures to cut down on MPF fees, and we use automated systems to flag compliance risks before they become real problems. We also ensure all changes in product status—from nonprivileged to privileged foreign status—are tracked appropriately.

 

Why Work With an FTZ Administrator Like Tri-Link FTZ?

This is where experience really matters. With over 35 years in third-party logistics and deep expertise in foreign-trade zone operations, Tri-Link FTZ offers more than just warehouse space. 

We become a strategic extension of your business. Most of our clients don’t have in-house customs compliance officers or trade lawyers. 

That’s where we step in. We help companies activate zones, manage day-to-day compliance, and identify cost-saving opportunities they didn’t even know existed.

Our services include:

  • Application preparation and submission

  • Zone activation coordination with CBP

  • Real-time inventory control systems

  • Weekly entry optimization

  • Staff training and ongoing support

We’ve seen so many companies try to go it alone and hit roadblocks—either due to incorrect paperwork or systems that don’t meet CBP standards. With our help, you’re not just compliant—you’re confident. 

And with an ftz in usa, confidence translates into faster deliveries, better savings, and smoother growth.

A Look at the Real Savings and Strategic Advantages

I mentioned earlier how one of our clients saved over $1.4 million a year just by consolidating their customs entries. But that’s not the only way companies save. 

The flexibility of a foreign-trade zone also makes your supply chain more agile. You can receive inventory even when the rest of your operation is delayed. 

You can store goods indefinitely while waiting for seasonal demand. You can even use your FTZ facility as a re-labeling or kitting center to create new SKUs and reduce redundant handling.

Many of our clients have found they no longer need to rely on multiple distribution centers. One centralized FTZ operation can do the work of three, reducing overhead, cutting transportation costs, and speeding up delivery to customers. 

Others use FTZs as testing centers, importing pre-production materials for quality inspection before deciding whether to release full orders into the U.S. market. What most companies don’t realize until they’re inside an FTZ is how much operational control they gain. 

You’re no longer reacting to customs delays—you’re running the show.

Two managers standing in an FTZ in USA warehouse reviewing logistics and compliance strategies.

Is an FTZ in the USA Right for You?

If you’re importing goods, exporting them, manufacturing with foreign materials, or dealing with high MPF fees, the answer is probably yes. The great thing about an ftz in usa is that it’s scalable. 

You don’t need to be a Fortune 500 company to benefit. We’ve worked with small businesses, regional distributors, and growing mid-sized companies who all saved big by using our FTZ services.

The key is understanding your volume, your tariff classifications, and your supply chain flow. Once we evaluate those, we can usually project savings within 48 hours. 

For some businesses, the math makes sense immediately. For others, we help them plan for future FTZ use as they scale.

One thing’s for sure: the global trade environment isn’t getting easier. Regulations are evolving, tariffs shift year by year, and supply chain visibility is more important than ever. 

With the right FTZ setup, you can turn those challenges into advantages.

Final Thoughts

Writing this post gave me a chance to reflect on just how impactful the FTZ program has been—not only for our clients but for our country’s economy. At Tri-Link FTZ, we’re proud to have spent decades helping businesses reduce costs, stay compliant, and stay competitive through smart logistics and FTZ integration. 

An ftz in usa is more than a customs workaround—it’s a long-term business strategy that drives results. If you’re exploring FTZ solutions for the first time or you’re frustrated with current import/export costs, let’s talk. 

We’ve helped clients save millions, cut red tape, and thrive in global markets—and we’d love to help you do the same.

Share this article